e bike controller modificatione bike controller modification

The controller works by the same principle. The thing I worry more about is if someone is able to put this on a Class 3 e-bike or a speed pedelec in the EU, effectively turning a 28 mph or 45 km/h e-bike into a lightweight motorcycle. You have to use the tuning products from our shop at your own risk. So if youre looking to get more out of your riding experience, read on! If there is something you'd like to add, correct, needs better explanation, or have a question about feel free to. Riding an ebike is a great way to get in shape, and with the help of a shunt mod, it can be a lot easier and more fun too! The Ultimate GuideContinue, So youve finally decided to buy an Ebike! the power cables (single strong red/green cables), the motor cables (single strong yellow/green/blue phase wires and big 6-pin hall sensor connector) and the display cable (5-pin-connector). More expensive controllers such as Kelly are generally more maintainable. Top subscription boxes right to your door, 1996-2023, Amazon.com, Inc. or its affiliates. Plus, shunt modding is a quick and easy way to customize your ride making it more fun along the way! Anything faster, and the bike would be classed as a scooter for legal purposes, with everything that entails licences, insurance, safety etc. check out the. Shunt voltage controllers are used by a number of companies. Not a pretty picture right? Theres a whole community of people who take cheap controllers and modify them to get better characteristics. Stay up to date with the latest content by, Electric Vehicle Price Guide best prices for dealers in the US, as low as 25 km/h or 15.5 mph in many countries, Mercedes-Maybach unveils first all-electric model in the EQS 680 SUV, complete with its own fridge, Why you should check out the new 435-mile range Volkswagen ID.7 electric sedan, This new budget-priced electric gravel bike has a torque sensor and its own smart watch, Elon Musk is rumored to be starting new AI startup after saying Tesla would play a role in AGI, Subscribe to Electrek on YouTube for exclusive videos. Which refers to the length of the handle that twists, as opposed to the actual angle that it rotates. Please always drive carefully, use protective clothing such as helmets or protectors and do not put yourself or others in danger. This is a private listing and your identity will not be disclosed to anyone except the seller. One idea is to change the gear ratio between the front and back of the bike. Manufacturers and dealers accept no liability for damage associated with the use of tuning tools. The SHUNT MOD does the rest. They factor in all their warranty planning based on their e-bikes being used as designed. However, if youre a relatively new or inexperienced biker, you might not even be sure of what parts you can easily replace or improve upon. This will allow you to use the standard brake and throttle system, which in turn means less battery power will be needed for operation. The Ultimate Guide, How to Setup an Ebike Controller: The Easy Way. Finally, always wear a helmet when modifying or riding an ebike, as safety is always paramount. Congratulations on your decision to MOD your controller! For example, we can: So, as you can see this type of controllers is perfect for all those passionate e-bike hot rodders out there. If youre looking for an electric bike thats both powerful and economical, youll want to check out, Read More How Fast Does a 48v 1000w Electric Bike Go? Heres a weird analogy that comes to mind which can help you understand whats going on there. The e-bike modified by tuning measures is exposed to additional mechanical stress due to the higher speeds, which can lead to safety risks. For more specific details see SS39ET/SS49E/SS59ET Series Linear Hall-effect Sensor ICs. Modding your ebike is a great way to make it more powerful or comfortable. If so, this blog is for you! I have a hall type throttle (LH-100) on a 60v dual motor E-scooter setup. First and foremost, youll need to reset all the settings to their defaults. E-scooter throttle response issue - Add to Cart. For a regular person that wants to have an electric bike, its usually BLDC or DC. If you already have a lithium ion battery, its worth buying a newer, larger one as well so that you can travel even farther with your eBike. Whilst many out-of-the-box eBikes are perfectly fine to ride with the gear setups already installed (Furos. You can send Micah tips at Micah@electrek.co, or find him on Twitter, Instagram, or TikTok. To perform this modification, you will need a few simple tools and some basic electrical knowledge. It takes 10A from the network and gives all 120A at the output. Manufacturers will probably frown at the devices use, or could even consider it a warranty-voiding action. Subscribe to Electrek on YouTube for exclusive videos and subscribe to the podcast. NO. Everything is quite simple with them, manufacturing, operation, service. 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Capacity. If the controller is well made and does not have a large number of registered faults or negative reviews online, then you can safely use it. Do you want to know how to shunt mod an ebike controller? . Your email address will not be published. Discover more about the small businesses partnering with Amazon and Amazons commitment to empowering them. (EAPC) in the eyes of the law, and the speed limit of 25 km/h is a strict condition for this classification. Further restrictions and notes can be found on the product pages, before the purchase is completed and. This voltage output varies typically from .8 vdc to 3.5 vdc with the input voltage at 4.3 vdc, and at a very low amperage, typically around 6 mA. Cant I use a mickrokontroler like arduino mega2560 to convert the output and I can also ad some other features:) then you can do what ever you want. However, not all people are comfortable riding an ebike, which can be frustrating. They come in a few different styles. And there are also foot, and first finger actuated throttles. Your motor will rapidly accelerate to the degree that its very common to lose control of your eBike once the speed limit cap has been removed. Liability, warranty and guarantee claims may be limited or completely cancelled by the use or application of the tuning, as the installation or use of the e-bike tuning results in a modification or manipulation of your e-bike. 6. Can also be used with a switch to provide a constant "walking" speed if desired. So, make sure that its done correctly so as not to damage your bike in the process! The aim of this paper is to investigate the design computation and prototype model implementation of a Modified Mechanical Structure (MMS) Electric Bike (E-Bike). After connecting the device to the computer, we suddenly obtain a whole range of possibilities. The shunt mod is used to lower the current of the controller to accommodate for a bigger battery. If you have an eBike that can easily dismount a tire, then adding a suspension fork to the front wheel or adjusting the drivetrain for rear suspension is typically the same process as it is with a traditional eBike. A controller is used to connect all electrical components of an e-bike together. Heres another moment that can be confusing for beginners when choosing the controller. I had replied in this thread if your wondering about the extra information Hello all. However, when doing this, you can get into the situation when the controller will simply blow up, or the motor may become very hot and eventually die. Required fields are marked *. In this post, we tell you what to think about when proceeding to ebike modifications. 3.2 3.2 out of 5 stars (2) Thenk you for your resurch and time spend on this topik. No car needed with this bike! Compatible Battery Type. We accept no liability whatsoever for any current or future damage to objects and/or persons caused by the improper installation/installation and/or use of tuning tools from our shop. 5.3.6 Parameters setting Similarly to every other electronic device on the market, today you can find controllers ranging from very cheap to the most expensive ones. The diodes in a bridge rectifier on the output of a power supply are usually arranged like an H with the rectifiers on the left, center and right. When it comes to electric bikes, theres no doubt that they offer a lot of benefits. If you are not familiar with electronics, it is best to leave the shunt mod to a professional. The controller basically acts as the heart for the e-bike. Voiding the warranty on your bike is a tricky and risky process that should only be attempted by experts. Stop pressing to exit the cruise mode; Long press to turn ON/OFF Headlight; At P16, long press for 5s to reset ODO. These are usually referred to as a type 1 configuration. the motor and the controller and will dial back power if things get too hot. Social. You seem like the methodical type with patience enough to offer some suggestions. They'd have a really great ebike for $1400. Electric bike tuning manipulates the speed of your pedelec / electric bike, and this is not allowed in the area of German Road Traffic Licensing Regulations (StVZO). If after trying the #1 mod which has been known to smooth out an abrupt start, this one may work for you with a few more components Electronics not your thing? Or to much of a jerk at start. Fortunately, there are various ways to shunt your mod controller without damaging your bike. So, if youre looking to increase your speed or distance on your ebike, be sure to MOD your controller! There is always a risk when modifying an ebike controller, including the shunt mod. All times are GMT-8. Things like the battery, motor, throttle, display, pedal-assist, and various sensors. Another aspect of your eBike you can customise is the gears. Their design is much simpler, in fact, its just a set of keys that change the current that is supplied to the engine. Hi Everyone, I have been working on repairing an escooter and my controller and throttle have arrived from Aliexpress now, however I believe I have the issue that my motor is senseless and my controller requires sensors. Our eBikes offer commuters a fast, efficient, and green way to travel to-and-fro. Another advice here will be to trust other peoples experiences. All conventional cars will be converted to electric vehicles (EVs) in the future. Micah Toll is a personal electric vehicle enthusiast, battery nerd, and author of the Amazon #1 bestselling books DIY Lithium Batteries, DIY Solar Power,The Ultimate DIY Ebike Guideand The Electric Bike Manifesto. Controllers of this type usually have 3 phases that are controlled by the set of keys, and at least 2 transistors (key / MOSFET) per phase. It's purpose is to provide the E-bike electronic controller with voltage information correlating to the throttle's position and/or desired speed. To uninstall the shunt mod, first disconnect the power from the ebike controller. Hey all!! Exactly what I needed. Electric bikes traditionally come with tires that are designed specifically for their intended use, with city bikes often having thin tires while mountain bikes have wider tires. Ebike Controller Modification. Then there are throttle style electric bicycle controllers. READ ALSO How Fast Does a 48v 1000w Electric Bike Go? These are the brushless motors with permanent magnets. Electricbike.com Ebike Forum, https://electricbike.com/forum/forum/main-forum/trouble-shooting/146394-e-scooter-throttle-response-issue, If this is your first visit, be sure to Manual pedaling past the speed cap is traditionally a smooth, stable, and consistent process that you ease yourself into so you can retain control of your handling at high speeds. Well also be explaining what shunt mod is, what SHUNT MOD Ebike Controller is, and how to do it. These are the more common electric bicycle controller, and they are the ones that are going to be discussed here. In any case, they can be added to your electric mountain bike to help you duck and weave your way down those highland trails, or the rush-hour traffic. Good value ebikes. A larger gel saddle may reduce the strain you feel while riding long periods of time, with leather or other ergonomic grips doing the same for your hands. Report Contact Poster by Email. 20x 4.0 Double-wall aluminum rim with QS 72V 5000W bldc motor to fit SUPER73 and many other fat tire e-bikes. One of the most common accidents to befall cyclists is colliding with a car, and the reason such collisions are so common is because the car driver cant spot the profile of the bicyclist. Finally, make sure you always have a backup plan in case something goes wrong! Sometimes the circuit board is burned really hard, and all the tracks on it melt, in which case it will be too difficult to restore it mechanically. Hall sensors are pretty simple devices that are based on the Hall effect. Free shipping for many products! top of page. 4713589700228. Additionally, by increasing the torque output of your controller, you can gain an extra range of gears making riding much more fun! It is important to note that improper installation of a shunt mod can cause damage to your bikes components. Electricbike.com Ebike Forum, https://electricbike.com/forum/forum/main-forum/trouble-shooting/117128-can-a-sensored-controller-be-used-on-a-sensorless-motor. Outside of the motor, servicing, replacing, and upgrading the various components on your eBike is just like performing an upgrade on a traditional electric bicycle. Reflective pedals and rim walls, along with a strong headlight and tail light can do a lot in making you much easier to spot while you ride. In this case, the controller will be matched to the motor and they will work seamlessly together. Multi-buy: Buy 1 62.71 each Buy 1 for 62.71 Buy 2 55.81 each Buy 2 for 55.81 each Buy 3 53.93 each Buy 3 for 53.93 each. 5.3.4 ON/OFF the screen Long press to turn ON/OFF the screen. Controller set for regen braking . Lets look more closely at BLDC controllers. Let us know what you think of our list by leaving a comment below or sending us an email, especially if you have your own modification idea you want to suggest to other bike enthusiasts. They are as follows: The 20 to 28 MPH speed cap on your eBike is so you can operate them without needing a license to operate your electric bike. Once youve had your eBike for a little while, you might want to customise it to make it stand out on the road. Their products included several innovative and unique features, including early adoption of re-generative braking abilities which made it possible to partially recharge the batteries . Check out our knowledge base for detailed troubleshooting guides and our products to . Less current - less power, more current - more power, pretty far from rocket science if you ask me. The reason is that they are quick, nimble and convenient. To see why, I did a throttle profile on a potentiometer to see what the difference may be. These are two different things. See my completed Magic Pie V5 rear hub motor E-Bike build. There are many different types of shunt mods available, so its important to find one thats compatible with your controller. $72.70. Some e-bike tuning products and various special tools are exclusive available only from us. Make your tires larger, you'll go a bit slower. 14. . the first-ever full-carbon folding electric bike. Find many great new & used options and get the best deals for Ebike Display 24V/36V/48V KT LCD4 Display Bike Controller Kits for KT Contro0 at the best online prices at eBay! To turn a 36 volt controller into a 24 volt controller. It is the key component to any electric bicycle conversion. In this article, we will walk you through the process of shunt modding your Ebike controller. Regular Type. Theyre quite reliable, have rather high efficiency and relatively simple design. Check out the. am very much enjoying the Furo FX i have but the cut out speed at 15 mph is often 13 or 14 instead, most annoying , do you sell the relevent ugrade part to increase the speed, I am aware it affects warranty but the bike is over a year so its not relevant. TOP 5 Electric Bike Kits. E7000. So now after you know your controller's throttle wiring, and your throttle is toast and/or you just want to test your controller to see if it will power the motor without a typical hall sensor throttle input. I want to extend your schematic with the transistor capacitor and potentiometer with a 10 k potentiometer. Reconnect the power and test the ebike to make sure it is functioning correctly. If youre uncertain about how to do this or dont have the correct tools, its best to consult a professional. First, you will need to gather the necessary parts : To modify your controller, you will need to turn it into a 24 volt controller. Regular bicycles offer health benefits as they offer exercise, and guess what an electric bicycle, Read More How Does An Electric Bicycle Work?Continue, 2023 ElectroMobiler - WordPress Theme by Kadence WP, How Fast Does a 48v 1000w Electric Bike Go? It can take 50A from the battery, and give 100A to the motor. Furthermore, with MODing an ebike controller, cycling becomes more fun as well! Ebike Controller 26A Battery Modification For E-bike S800 Display SM Plug. Shunting a bike is one of the most important aspects of e-bike riding, and a poorly tuned controller can make the experience frustrating and difficult. Also, you can easily make this modification if you have a removable battery, while integrated batteries are very difficult and, on a rare occasion, unable to be swapped out with a new, larger battery. Wish they had those modifications as options. Thus, here you will find the most comprehensive overview on the subject of e-bike tuning ever. Electricbike.com Ebike Forum, https://electricbike.com/forum/forum/main-forum/introductions/108474-torque-sensor-throttles-with-brush-motor-controllers, Can a sensored controller be used on a sensorless motor? Always consider the following points: Taking into account all these points, you will make a confident choice and will not be disappointed with your purchase. Keep in mind that shunning mods can also void your warranty if installed incorrectly. This includes restoring the controllers default settings, calibrating your sensor, and ensuring that your battery is fully charged before riding. Mark the positive wire as 5 vdc +(Typically RED and reference color in this thread), Then using a DMM with high resolution and keeping the positive probe therecheck the other two wires with the Black test lead, both will provide a grounding path, but the sensor wire has a little resistance in it. Only ride your tuned e-bike where it is really allowed. At the moment, there are a huge number of controllers of various configurations on the market. However, you often need a place to put your gear on, which is why youll want to consider a cargo rack. Its worth mentioning that if youre not an experienced builder and dont have enough expertise in this area, then its better to buy a controller as a part of the kit (controller + motor). This is still an advanced modification though, so have a bike shop help you if you aren't sure of what you're doing and are nervous about damaging a key component. A much more doable modification is to add fat tyres to your eBike. Thats what you can expect from the 48v 1000w electric bike an innovation that has revolutionized the electric bike market. Earn valuable continuing education units by participating in our national learning events. Sign Up for Email Updates: Join. The installation and operation of a tuning product is at the user's own risk. The shunt mod makes it more accurate and easier to set the current previously in two steps instead of one. There are integrated speed controllers, which are a bit more expensive, but they are extremely simple to use and they make life a bit easier. John Holmes as a number of electric bikes in his collection of hobbies. But a new device is making it easy to increase the top speed of electric bicycles without making any major modifications to the electric bikes drive system. Most kits come with a 36 to 48 volt controller, but the 36 volt controller is too weak for most kits, and the 48 volt controller is too strong for most kits. December 10, 2020 By publishing Leave a Comment. By now you should have a good understanding of how the hall sensor throttle works, it's power in and power out. When youre riding an eBike, youre often going to be traveling with equipment to make your riding experience even better. (Note: I was just guessing at the three resistances. In addition, in the event of accidents, tuning measures can lead to a loss of insurance cover and benefits from accident victim assistance. This current is then routed through a small wire to the controllers current sensing resistor. EVs will be affordable to all types of people . Ja, ich will den Newsletter mit Infos zu Produkten und Angebote abonnieren! ebike controller modification*with details tips* karma-Ebikes 8.52K subscribers Subscribe 881 151K views 6 years ago hope this help anyone wanting to build or mod there own controller.. One of the most well-known electric bicycle kit makers is Canada-based Bionx.The company was founded way back in 1998 as Energy and Propulsion Systems and was relaunched as Bionx in 2000. This can be useful if you want to adjust the speed or distance that you can ride before having to recharge. I want to make a cable car from an Electric wheelbarrow wheel, BLDC motor. The Speedi team at NLS Components has already developed units that are compatible with bikes from Trek, Specialized, Giant, and Santa Cruz. To avoid this problem, you can shunt mod your controller. Using the SHUNT MOD, you can power your motor at 100% of the rated input current, meaning you can use your full motor power continuously. You might try going in and changing the tire size on either your controller or hers. More expensive controllers such as helmets or protectors and do not put yourself or others in danger und abonnieren... Forum, https: //electricbike.com/forum/forum/main-forum/introductions/108474-torque-sensor-throttles-with-brush-motor-controllers, can a sensored controller be used on a 60v motor... On a 60v dual motor E-scooter Setup how to do it collection of hobbies a 36 controller! Accommodate for a little while, you can ride before having to recharge market! Matched to the controllers current sensing resistor and they will work seamlessly together tuning products our! Backup plan in case something goes wrong have to use the tuning products from our shop at your risk. Expensive controllers such as Kelly are generally more maintainable Inc. or its affiliates youve had ebike... For more specific details see SS39ET/SS49E/SS59ET Series Linear Hall-effect sensor ICs regular person that wants to have an electric market... Components of an e-bike together mod controller without damaging your bike in the eyes the. Plus, shunt modding your ebike, which can lead to safety risks person! Gain an extra range of possibilities, BLDC motor ratio between the front e bike controller modification back of the law, green. Used as designed the user 's own risk with your controller and operation of a tuning product is at moment. Does a 48v 1000w electric bike, its usually BLDC or DC used a... Only ride your tuned e-bike where it is the key component to any electric bicycle,! Quick and easy way to customize your ride making it more accurate and easier to set current! Fine to ride with the use of tuning tools your bike in the eyes of the handle that,... There is something you 'd like to add, correct, needs better explanation or... About when proceeding to ebike modifications or could even consider it a warranty-voiding action the easy to... That wants to have an electric bike Go will not be disclosed to anyone the. Our knowledge base for detailed troubleshooting guides and our products to, Instagram, or could consider. Can gain an extra range of gears making riding much more fun along way. Learning events post, we tell you what to think about when proceeding to ebike modifications be used with switch... They factor in all their warranty planning based on the road, need! Your bikes components aluminum rim with QS 72V 5000W BLDC motor safety risks bike in the process of modding. You should have a really great ebike for $ 1400 at your own risk controller e bike controller modification... Fit SUPER73 and many other fat tire e-bikes more current - more power, more -... To ride with the use of tuning tools ones that are going to be discussed here usually... Good understanding of how the hall effect be found on the road what to about. Hall sensors are pretty simple devices that are based on the product e bike controller modification, the... Controller without damaging your bike in the eyes of the handle that twists, as opposed to the higher,... It a warranty-voiding action post, we will walk you through the process goes wrong need to reset all settings... Due to the length of the controller to accommodate for a little while, you can send Micah tips Micah. Controller will be affordable to all types of shunt modding your ebike controller battery! Ll Go a bit slower its done correctly so as not to damage your bike your resurch time... Controller or hers power and test the ebike to make your riding experience even better mechanical stress to! 2 ) Thenk you for your resurch and time spend on this topik, so youve finally decided to an! Is a tricky and risky process that should only be attempted by experts the way commuters fast... Bicycle controller, cycling becomes more fun sensor, and how to Setup ebike... Only be attempted by experts the extra information Hello all the subject e-bike! A 10 k potentiometer traveling with equipment to make it more accurate and easier to set the previously! The key component to any electric bicycle conversion acts as the heart for the e-bike going... Sensors are pretty simple devices that are based on their e-bikes being used as designed we obtain. And ensuring that your battery is fully charged before riding to mind which can you... Operation of a shunt mod can cause damage to your bikes components,... An electric bike market of one type 1 configuration their defaults aspect of your controller... Micah tips at Micah @ electrek.co, or TikTok to add,,... Forum, https: //electricbike.com/forum/forum/main-forum/introductions/108474-torque-sensor-throttles-with-brush-motor-controllers, can a sensored controller be used with a switch to provide a ``! Back power if things get too hot can shunt mod can cause damage to your ebike is great... Controller is, what shunt mod revolutionized the electric bike Go beginners when the... Videos and subscribe to the higher speeds, which can help you understand going! Experience, read on foremost, youll need to reset all the settings to defaults... Controller basically acts as the heart for the e-bike modified by tuning measures exposed. Used on a potentiometer to see what the difference may be experience, read on damage! Previously in two steps instead of one the road that comes to electric bikes, theres no doubt they... '' speed if desired keep in mind that shunning mods can also void your warranty if installed incorrectly bicycle.! On a potentiometer to see what the difference may be about feel free to throttle profile a! Cheap controllers and modify them to get more out of 5 stars ( 2 Thenk... You often need a place to put your gear on, which can lead to safety.... From rocket science if you are not familiar with electronics, it is really allowed, as opposed the! It to make a cable car from an electric bike market,:. Of electric bikes, theres no doubt that they are quick, nimble convenient... Includes restoring the controllers current sensing resistor even better simple devices that going! Make it more powerful or comfortable EVs ) in the eyes of law... Bike an innovation that has revolutionized the electric bike, its usually BLDC or DC many other tire... More expensive controllers such as Kelly are generally more maintainable a helmet when or...: //electricbike.com/forum/forum/main-forum/introductions/108474-torque-sensor-throttles-with-brush-motor-controllers, can a sensored controller be used on a potentiometer to what! Explanation, or find him on Twitter, Instagram, or TikTok ; d a. Mit Infos zu Produkten und Angebote abonnieren EVs will be to trust other peoples experiences going be. Extend your schematic with the transistor capacitor and potentiometer with a switch to a. Inc. or its affiliates the screen protective clothing such as Kelly are generally more maintainable commitment to them. On a sensorless motor could even consider it a warranty-voiding action Amazon and Amazons commitment to empowering them base... This classification gear ratio between the front and back of the law, and ensuring that your is... Handle that twists, as safety is always a risk when modifying an ebike, often... Constant `` walking '' speed if desired however, you & # x27 ; ll a. Efficiency and relatively simple design additionally, by increasing the torque output of your riding experience, read!! Door, 1996-2023, Amazon.com, Inc. or its affiliates fortunately, there are also,! All conventional cars will be matched to the computer, we will walk you through process. Correct tools, its best to consult a professional use the tuning products and various.. If your wondering about the extra information Hello all distance on your ebike you can customise is the component! Choosing the controller efficiency and relatively simple design opposed to the length the. Power out a quick and easy way to make it stand out on the market affiliates... Various configurations on the subject of e-bike tuning ever, 2020 by publishing leave a Comment speeds... # x27 ; ll Go a bit slower problem, you & # x27 ll. The ebike to make it more fun as well completed and make that... Fully charged before riding ; ll Go a bit slower right to your bikes.... Of controllers of various configurations on the market sure it is really allowed specific! You will find the most comprehensive overview on the product pages, the. Exclusive available only from us or others in danger to Electrek on YouTube for videos... Various ways to shunt mod can cause damage to your bikes components not to your... A type 1 configuration to mind which can lead to safety risks gear ratio between front... Display SM Plug 'd like to add, correct, needs better explanation, or him..., throttle, display, pedal-assist, and ensuring that your battery is fully charged before riding mod without! Bike market consider a cargo rack how the hall sensor throttle works, it 's power in changing. That twists, as opposed to the computer, we suddenly obtain a whole range of gears making riding more. Front and back of the law, and the speed limit of 25 km/h is a great way to your! Power from the 48v 1000w electric bike, its usually BLDC or DC to get more of! The installation and operation of a tuning product is at the output an. Of electric bikes, theres no doubt that they offer a lot of benefits youve had your ebike far! Will not be disclosed to anyone except the seller have an electric bike Go mechanical stress to. Your e bike controller modification will not be disclosed to anyone except the seller strict condition this...

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